The current production model causes avoidable economic losses in the manufacturing industry. These are hidden costs that do not appear on the income statement, but accumulate over the life cycle of products and assets. Now, for the first time, they have been quantified.
The Circularity Gap Report 2026published by Circle Economy and Deloitte, looks at circularity from an economic perspective. It does not focus on the environmental damage of the linear economy, but on the economic value that is lost each year and that could be avoided. It calls this loss the “Value Gap”.
This approach moves the sustainability debate into the realm of business: profitability, competitiveness, resilience and risk management.
Circularity is not synonymous with recycling. A company that merely recycles more is operating at the lowest level of value recovery. The real competitive differential is in product design and associated service models. Manufacturers that internalize this hierarchy ahead of their competitors will be better positioned in the face of looming regulatory pressure and the growing demands of their industrial customers.
The starting point is a realization that value loss is embedded in its very design. The model of extract, make and dispose generates structural losses at every stage of the life cycle of materials and products. It is a direct consequence of how products are designed, supply chains are organized and economic incentives are structured.
Much of the value that a company incorporates into its products (materials, energy, labor, technology, design) is destroyed before or after the product fulfills its function, and this destruction is largely avoidable.
Of the different value loss mechanisms identified, two directly affect industrial equipment manufacturers.
One of the main drivers of value loss is premature obsolescence: products and assets that are retired before they have reached the end of their useful technical life, not because of actual deterioration but because of design decisions, commercial pressures, regulatory changes or user behavior.
The straightforward answer is to design for durability and modularity: to create equipment that can be upgraded, repaired and adapted without replacing the whole. For a capital equipment manufacturer, this is not just a question of sustainability, it is a value proposition argument to its customers.
The report pays special attention to the deterioration of machinery and infrastructure at a faster rate than necessary, due to lack of maintenance, inadequate use or obsolescence. It is estimated that between 25% and 50% of this depreciation could be avoided. This opens up two specific opportunities for manufacturers:
The recommendations are articulated along three lines.